+ Technology

Breakthrough Chemistry Unlocks 80% Cheaper Feedstock

The Carbonyx process converts American coal into high-performance synthetic graphite.
American-made, competitive prices, no supply chain risk.

Learn More

+ How It Works

The Carbonyx Process

Step 01

American Coal Collection

Surface culm piles across the U.S. No new mining, readily permitted. 80% cheaper than petroleum coke.

Step 02

Proprietary Treatment

Purification strips impurities from raw American coal. Patent-pending chemistry, three decades of research.

Step 03

Graphitization

20x faster. Processing at lower temperatures. A greener, more efficient solution.

Step 04

Product Outputs

Synthetic graphite powder, blocks, graphene, and recovered critical minerals. Multiple high-value products from one process.

+ science

Rigorous Third Party Validation

Blind Lab

Independent labs identified output as spec-grade graphite and industrial-grade graphene without being told the source material.

Peer-Reviewed Science

Published in Energy and Fuels. Three decades of graphite feedstock research supporting the Carbonyx methodology.

IP Protection

Three patents filed covering the process, material composition, and all downstream product outputs.

+ Commercial Phase 1

Frederick, Maryland

Permits issued. Scaling to full production capability.

100%

Operational

26,000

sq ft

1,500

tons/year capability

AMERICAN COAL SECURED

Multi-year domestic feedstock contract, matched 1:1 with output.

The next chapter

Phase One proves the process.

Phase Two is why this company exists.

+ Commercial phase 2

National
Scale Production.

Commercial Phase One brings American graphite back online. Phase Two scales it to the volumes that actually matter for defense, energy, and industrial sovereignty.

Phase One

1,500

Tons / year

Phase Two target capacity

35,000 – 50,000

Tons / year

Up to 33× Phase One capacity

Phase II / Site Selection

+ Announcement pending

Location

Stay tuned.

Site selection: 2027–2028 
First production run: 2030–2031

Breakthrough Chemistry Unlocks 80% Cheaper Feedstock

The Carbonyx Process

Rigorous Third Party Validation

Frederick, Maryland

Phase One proves the process.

Phase Two is why this company exists.

National
Scale Production.

The business isn't Phase One. Phase One is how we prove it. Phase Two is how we scale American material sovereignty.

Let's build your graphite supply chain.

Breakthrough Chemistry Unlocks 80% Cheaper Feedstock

The Carbonyx Process

Rigorous Third Party Validation

Frederick, Maryland

Phase One proves the process.

Phase Two is why this company exists.

NationalScale Production.

The business isn't Phase One. Phase One is how we prove it. Phase Two is how we scale American material sovereignty.

Let's build your graphite supply chain.

National
Scale Production.

The business isn't Phase One. Phase One is how we prove it. Phase Two is how we scale American material sovereignty.